|
| 1 | +# Golioth Modbus Reference Design |
| 2 | + |
| 3 | +This repository contains the firmware source code and [pre-built release |
| 4 | +firmware |
| 5 | +images](https://github.com/golioth/reference-design-modbus-vibration-monitor/releases) |
| 6 | +for the Golioth Modbus Vibration Monitor reference design. |
| 7 | + |
| 8 | +The full project details are available on the [Modbus Vibration Monitor |
| 9 | +Project |
| 10 | +Page](https://projects.golioth.io/reference-designs/modbus-vibration-monitor), |
| 11 | +including follow-along guides for building an IoT Modbus Vibration |
| 12 | +Monitor yourself using widely available off-the-shelf development |
| 13 | +boards. |
| 14 | + |
| 15 | +We call this **Follow-Along Hardware**, and we think it's one of the |
| 16 | +quickest and easiest ways to get started building an IoT |
| 17 | +proof-of-concept with Golioth. In the follow-along guides, you will |
| 18 | +learn how to assemble the hardware, flash a pre-built firmware image |
| 19 | +onto the device, and connect to the Golioth cloud in minutes. |
| 20 | + |
| 21 | +Once you have completed a follow-along guide for one of our supported |
| 22 | +hardware platforms, the instructions below will walk you through how to |
| 23 | +build and configure the firmware yourself. |
| 24 | + |
| 25 | +## Supported Hardware |
| 26 | + |
| 27 | +This firmware can be built for a variety of supported hardware |
| 28 | +platforms. |
| 29 | + |
| 30 | +> In Zephyr, each of these different hardware variants is given a unique |
| 31 | +> "board" identifier, which is used by the build system to generate |
| 32 | +> firmware for that variant. |
| 33 | +> |
| 34 | +> When building firmware using the instructions below, make sure to use |
| 35 | +> the correct Zephyr board identifier that corresponds to your |
| 36 | +> follow-along hardware platform. |
| 37 | +
|
| 38 | +| Hardware | Zephyr Board | Follow-Along Guide | |
| 39 | +| ------------------------------------------------------------ | ---------------------- | ------------------------------------------------------------------------------------------------------------------------ | |
| 40 | +|  | `nrf9160dk_nrf9160_ns` | [nRF9160 DK Follow-Along Guide](https://projects.golioth.io/reference-designs/modbus-vibration-monitor/guide-nrf9160-dk) | |
| 41 | + |
| 42 | +**Follow-Along Hardware** |
| 43 | + |
| 44 | +| Hardware | Zephyr Board | Project Page | |
| 45 | +| ---------------------------------------------------------------------- | -------------------------------- | --------------------------------------------------------------------------------------------------------------- | |
| 46 | +|  | `aludel_mini_v1_sparkfun9160_ns` | [Modbus Vibration Monitor Project Page](https://projects.golioth.io/reference-designs/modbus-vibration-monitor) | |
| 47 | +|  | `aludel_elixir_ns` | | |
| 48 | + |
| 49 | +**Custom Golioth Hardware** |
| 50 | + |
| 51 | +## Firmware Overview |
| 52 | + |
| 53 | +This reference design firmware demonstrates how to interface with a |
| 54 | +[Banner Sure Cross® |
| 55 | +QM30VT2](https://www.bannerengineering.com/us/en/products/part.806276.html) |
| 56 | +sensor via the Modbus protocol and send vibration and temperature |
| 57 | +measurements to the cloud using the Golioth IoT platform. |
| 58 | + |
| 59 | +Sensor values are uploaded to the LightDB stream database in the Golioth |
| 60 | +Cloud. The sensor sampling frequency and other sensor parameters are |
| 61 | +remotely configurable via the Golioth Settings service. |
| 62 | + |
| 63 | +### Supported Golioth Zephyr SDK Features |
| 64 | + |
| 65 | +This firmware implements the following features from the Golioth Zephyr |
| 66 | +SDK: |
| 67 | + |
| 68 | + - [Device Settings |
| 69 | + Service](https://docs.golioth.io/firmware/zephyr-device-sdk/device-settings-service) |
| 70 | + - [LightDB State |
| 71 | + Client](https://docs.golioth.io/firmware/zephyr-device-sdk/light-db/) |
| 72 | + - [LightDB Stream |
| 73 | + Client](https://docs.golioth.io/firmware/zephyr-device-sdk/light-db-stream/) |
| 74 | + - [Logging |
| 75 | + Client](https://docs.golioth.io/firmware/zephyr-device-sdk/logging/) |
| 76 | + - [Over-the-Air (OTA) Firmware |
| 77 | + Upgrade](https://docs.golioth.io/firmware/device-sdk/firmware-upgrade) |
| 78 | + - [Remote Procedure Call |
| 79 | + (RPC)](https://docs.golioth.io/firmware/zephyr-device-sdk/remote-procedure-call) |
| 80 | + |
| 81 | +#### Device Settings Service |
| 82 | + |
| 83 | +The following settings can be set in the Device Settings menu of the |
| 84 | +[Golioth Console](https://console.golioth.io). |
| 85 | + |
| 86 | + - `LOOP_DELAY_S` |
| 87 | + Adjusts the delay between sensor readings. Set to an integer value |
| 88 | + (seconds). |
| 89 | + |
| 90 | + Default value is `60` seconds. |
| 91 | + |
| 92 | +#### LightDB Stream Service |
| 93 | + |
| 94 | +Sensor data is periodically sent to the following `sensor/*` endpoints |
| 95 | +of the LightDB Stream service: |
| 96 | + |
| 97 | + - `sensor/temperature/celcius`: Temperature (°C) |
| 98 | + - `sensor/temperature/farenheight`: Temperature (°F) |
| 99 | + - `sensor/x_axis/acceleration/crest_factor`: X-Axis Crest Factor |
| 100 | + - `sensor/x_axis/acceleration/high_frequency_rms`: X-Axis |
| 101 | + High-Frequency RMS Acceleration (G) |
| 102 | + - `sensor/x_axis/acceleration/kurtosis`: X-Axis Kurtosis |
| 103 | + - `sensor/x_axis/acceleration/peak`: X-Axis Peak Acceleration (G) |
| 104 | + - `sensor/x_axis/acceleration/rms`: X-Axis RMS Acceleration (G) |
| 105 | + - `sensor/x_axis/velocity/peak/frequency`: X-Axis Peak Velocity |
| 106 | + Component Frequency (Hz) |
| 107 | + - `sensor/x_axis/velocity/peak/in_per_sec`: X-Axis Peak Velocity |
| 108 | + (in/sec) |
| 109 | + - `sensor/x_axis/velocity/peak/mm_per_sec`: X-Axis Peak Velocity |
| 110 | + (mm/sec) |
| 111 | + - `sensor/x_axis/velocity/rms/in_per_sec`: X-Axis RMS Velocity |
| 112 | + (in/sec) |
| 113 | + - `sensor/x_axis/velocity/rms/mm_per_sec`: X-Axis RMS Velocity |
| 114 | + (mm/sec) |
| 115 | + - `sensor/x_axis/acceleration/crest_factor`: X-Axis Crest Factor |
| 116 | + - `sensor/x_axis/acceleration/high_frequency_rms`: X-Axis |
| 117 | + High-Frequency RMS Acceleration (G) |
| 118 | + - `sensor/z_axis//acceleration/kurtosis`: X-Axis Kurtosis |
| 119 | + - `sensor/z_axis//acceleration/peak`: Z-Axis Peak Acceleration (G) |
| 120 | + - `sensor/z_axis//acceleration/rms`: Z-Axis RMS Acceleration (G) |
| 121 | + - `sensor/z_axis//velocity/peak/frequency`: Z-Axis Peak Velocity |
| 122 | + Component Frequency (Hz) |
| 123 | + - `sensor/z_axis//velocity/peak/in_per_sec`: Z-Axis Peak Velocity |
| 124 | + (in/sec) |
| 125 | + - `sensor/z_axis//velocity/peak/mm_per_sec`: Z-Axis Peak Velocity |
| 126 | + (mm/sec) |
| 127 | + - `sensor/z_axis//velocity/rms/in_per_sec`: Z-Axis RMS Velocity |
| 128 | + (in/sec) |
| 129 | + - `sensor/z_axis//velocity/rms/mm_per_sec`: Z-Axis RMS Velocity |
| 130 | + (mm/sec) |
| 131 | + |
| 132 | +On hardware platforms with support for battery monitoring, battery |
| 133 | +voltage and level readings are periodically sent to the following |
| 134 | +`battery/*` endpoints: |
| 135 | + |
| 136 | + - `battery/batt_v`: Battery Voltage (V) |
| 137 | + - `battery/batt_lvl`: Battery Level (%) |
| 138 | + |
| 139 | +#### LightDB State Service |
| 140 | + |
| 141 | +The concept of Digital Twin is demonstrated with the LightDB State |
| 142 | +`example_int0` and `example_int1` variables that are members of the |
| 143 | +`desired` and `state` endpoints. |
| 144 | + |
| 145 | + - `desired` values may be changed from the cloud side. The device will |
| 146 | + recognize these, validate them for \[0..65535\] bounding, and then |
| 147 | + reset these endpoints to `-1` |
| 148 | + - `state` values will be updated by the device whenever a valid value |
| 149 | + is received from the `desired` endpoints. The cloud may read the |
| 150 | + `state` endpoints to determine device status, but only the device |
| 151 | + should ever write to the `state` endpoints. |
| 152 | + |
| 153 | +#### Remote Procedure Call (RPC) Service |
| 154 | + |
| 155 | +The following RPCs can be initiated in the Remote Procedure Call menu of |
| 156 | +the [Golioth Console](https://console.golioth.io). |
| 157 | + |
| 158 | + - `get_network_info` |
| 159 | + Query and return network information. |
| 160 | + |
| 161 | + - `reboot` |
| 162 | + Reboot the system. |
| 163 | + |
| 164 | + - `set_log_level` |
| 165 | + Set the log level. |
| 166 | + |
| 167 | + The method takes a single parameter which can be one of the |
| 168 | + following integer values: |
| 169 | + |
| 170 | + - `0`: `LOG_LEVEL_NONE` |
| 171 | + - `1`: `LOG_LEVEL_ERR` |
| 172 | + - `2`: `LOG_LEVEL_WRN` |
| 173 | + - `3`: `LOG_LEVEL_INF` |
| 174 | + - `4`: `LOG_LEVEL_DBG` |
| 175 | + |
| 176 | +## Building the firmware |
| 177 | + |
| 178 | +The firmware build instructions below assume you have already set up a |
| 179 | +Zephyr development environment and have some basic familiarity with |
| 180 | +building firmware using the Zephyr Real Time Operating System (RTOS). |
| 181 | + |
| 182 | +If you're brand new to building firmware with Zephyr, you will need to |
| 183 | +follow the [Zephyr Getting Started |
| 184 | +Guide](https://docs.zephyrproject.org/latest/develop/getting_started/) |
| 185 | +to install the Zephyr SDK and related dependencies. |
| 186 | + |
| 187 | +We also provide free online [Developer |
| 188 | +Training](https://training.golioth.io) for Zephyr at: |
| 189 | + |
| 190 | +<https://training.golioth.io/docs/zephyr-training> |
| 191 | + |
| 192 | +> Do not clone this repo using git. Zephyr's `west` meta-tool should be |
| 193 | +> used to set up your local workspace. |
| 194 | +
|
| 195 | +### Create a Python virtual environment (recommended) |
| 196 | + |
| 197 | +``` shell |
| 198 | +cd ~ |
| 199 | +mkdir golioth-reference-design-modbus-vibration-monitor |
| 200 | +python -m venv golioth-reference-design-modbus-vibration-monitor/.venv |
| 201 | +source golioth-reference-design-modbus-vibration-monitor/.venv/bin/activate |
| 202 | +``` |
| 203 | + |
| 204 | +### Install `west` meta-tool |
| 205 | + |
| 206 | +``` shell |
| 207 | +pip install wheel west |
| 208 | +``` |
| 209 | + |
| 210 | +### Use `west` to initialize the workspace and install dependencies |
| 211 | + |
| 212 | +``` shell |
| 213 | +cd ~/golioth-reference-design-modbus-vibration-monitor |
| 214 | +west init -m [email protected]:golioth/reference-design-modbus-vibration-monitor.git . |
| 215 | +west update |
| 216 | +west zephyr-export |
| 217 | +pip install -r deps/zephyr/scripts/requirements.txt |
| 218 | +``` |
| 219 | + |
| 220 | +### Build the firmware |
| 221 | + |
| 222 | +Build the Zephyr firmware from the top-level workspace of your project. |
| 223 | +After a successful build you will see a new `build/` directory. |
| 224 | + |
| 225 | +Note that this git repository was cloned into the `app` folder, so any |
| 226 | +changes you make to the application itself should be committed inside |
| 227 | +this repository. The `build` and `deps` directories in the root of the |
| 228 | +workspace are managed outside of this git repository by the `west` |
| 229 | +meta-tool. |
| 230 | + |
| 231 | +Prior to building, update `CONFIG_MCUBOOT_IMGTOOL_SIGN_VERSION` in the |
| 232 | +`prj.conf` file to reflect the firmware version number you want to |
| 233 | +assign to this build. |
| 234 | + |
| 235 | +> When running the commands below, make sure to replace the placeholder |
| 236 | +> `<your_zephyr_board_id>` with the actual Zephyr board from the table |
| 237 | +> above that matches your follow-along hardware. |
| 238 | +
|
| 239 | +``` text |
| 240 | +$ (.venv) west build -p -b <your_zephyr_board_id> app |
| 241 | +``` |
| 242 | + |
| 243 | +For example, to build firmware for the [Nordic nRF9160 |
| 244 | +DK](https://www.nordicsemi.com/Products/Development-hardware/nrf9160-dk)-based |
| 245 | +follow-along hardware: |
| 246 | + |
| 247 | +``` text |
| 248 | +$ (.venv) west build -p -b nrf9160dk_nrf9160_ns app |
| 249 | +``` |
| 250 | + |
| 251 | +### Flash the firmware |
| 252 | + |
| 253 | +``` text |
| 254 | +$ (.venv) west flash |
| 255 | +``` |
| 256 | + |
| 257 | +### Provision the device |
| 258 | + |
| 259 | +In order for the device to securely authenticate with the Golioth Cloud, |
| 260 | +we need to provision the device with a pre-shared key (PSK). This key |
| 261 | +will persist across reboots and only needs to be set once after the |
| 262 | +device firmware has been programmed. In addition, flashing new firmware |
| 263 | +images with `west flash` should not erase these stored settings unless |
| 264 | +the entire device flash is erased. |
| 265 | + |
| 266 | +Configure the PSK-ID and PSK using the device UART shell and reboot the |
| 267 | +device: |
| 268 | + |
| 269 | +``` text |
| 270 | +uart:~$ settings set golioth/psk-id <my-psk-id@my-project> |
| 271 | +uart:~$ settings set golioth/psk <my-psk> |
| 272 | +uart:~$ kernel reboot cold |
| 273 | +``` |
| 274 | + |
| 275 | +## External Libraries |
| 276 | + |
| 277 | +The following code libraries are installed by default. If you are not |
| 278 | +using the custom hardware to which they apply, you can safely remove |
| 279 | +these repositories from `west.yml` and remove the includes/function |
| 280 | +calls from the C code. |
| 281 | + |
| 282 | + - [golioth-zephyr-boards](https://github.com/golioth/golioth-zephyr-boards) |
| 283 | + includes the board definitions for the Golioth Aludel-Mini |
| 284 | + - [libostentus](https://github.com/golioth/libostentus) is a helper |
| 285 | + library for controlling the Ostentus ePaper faceplate |
| 286 | + - [zephyr-network-info](https://github.com/golioth/zephyr-network-info) |
| 287 | + is a helper library for querying, formatting, and returning network |
| 288 | + connection information via Zephyr log or Golioth RPC |
| 289 | + |
| 290 | +## Pulling in updates from the Reference Design Template |
| 291 | + |
| 292 | +This reference design was forked from the [Reference Design |
| 293 | +Template](https://github.com/golioth/reference-design-template) repo. We |
| 294 | +recommend the following workflow to pull in future changes: |
| 295 | + |
| 296 | + - Setup |
| 297 | + - Create a `template` remote based on the Reference Design |
| 298 | + Template repository |
| 299 | + - Merge in template changes |
| 300 | + - Fetch template changes and tags |
| 301 | + - Merge template release tag into your `main` (or other branch) |
| 302 | + - Resolve merge conflicts (if any) and commit to your repository |
| 303 | + |
| 304 | +<!-- end list --> |
| 305 | + |
| 306 | +``` shell |
| 307 | +# Setup |
| 308 | +git remote add template https://github.com/golioth/reference-design-template.git |
| 309 | +git fetch template --tags |
| 310 | + |
| 311 | +# Merge in template changes |
| 312 | +git fetch template --tags |
| 313 | +git checkout your_local_branch |
| 314 | +git merge template_v1.0.0 |
| 315 | + |
| 316 | +# Resolve merge conflicts if necessary |
| 317 | +git add resolved_files |
| 318 | +git commit |
| 319 | +``` |
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