Alignment and settings messed up #3823
Description
The Problem
Sometimes after several successful rounds the alignment is messed up. This occured since the update to v16.
I tried to change all camera and alignment settings and set the ROIs for all digit and analogue values new and saved.
strange thing is, that after a manual reboot everything works as expected for several rounds, until it doesn't.
Logs show no error until the misalignment occurs
[0d22h40m47s] 2025-06-15T05:55:20 <ERR> [POSTPROC] main: Raw: 41111.5399, Value: , Status: Rate too high - Read: 41111.5399 - Pre: 1956.1398 - Rate: 39155.4001 [0d00h00m00s] 2025-06-15T05:05:57 <INF> [MAIN] ================================================= [0d00h00m00s] 2025-06-15T05:05:57 <INF> [MAIN] ==================== Start ====================== [0d00h00m00s] 2025-06-15T05:05:57 <INF> [MAIN] ================================================= [0d00h00m00s] 2025-06-15T05:05:57 <INF> [SDCARD] Basic R/W check started... [0d00h00m00s] 2025-06-15T05:05:57 <INF> [SDCARD] Basic R/W check successful [0d00h00m00s] 2025-06-15T05:05:57 <INF> [MAIN] PSRAM size: 8388608 byte (8MB / 64MBit) [0d00h00m00s] 2025-06-15T05:05:57 <INF> [MAIN] Total heap: 4378543 byte [0d00h00m03s] 2025-06-15T05:05:59 <INF> [MAIN] Camera info: PID: 0x26, VER: 0x42, MIDL: 0x7f, MIDH: 0xa2 [0d00h00m03s] 2025-06-15T05:06:00 <INF> [SNTP] TimeServer not defined, using default: pool.ntp.org [0d00h00m03s] 2025-06-15T05:06:00 <INF> [SNTP] Configuring NTP Client... [0d00h00m03s] 2025-06-15T07:06:00 <INF> [SNTP] Time zone set to CET-1CEST,M3.5.0,M10.5.0/3 [0d00h00m03s] 2025-06-15T07:06:00 <INF> [SNTP] time zone: +0200 Delta to UTC: 7200 seconds [0d00h00m03s] 2025-06-15T07:06:00 <INF> [SNTP] Time is already set: 2025-06-15 07:06:00 [0d00h00m03s] 2025-06-15T07:06:00 <INF> [MAIN] CPU frequency: 240 MHz [0d00h00m03s] 2025-06-15T07:06:00 <INF> [SDCARD] Folder/file presence check started... [0d00h00m03s] 2025-06-15T07:06:00 <INF> [SDCARD] Folder/file presence check successful [0d00h00m03s] 2025-06-15T07:06:00 <INF> [MAIN] Tag: 'v16.0.0', Release: v16.0.0 (Commit: f542d84), Date/Time: 2025-03-15 13:28, Web UI: Release: v16.0.0 (Commit: f542d84) [0d00h00m03s] 2025-06-15T07:06:00 <INF> [MAIN] Reset reason: Via esp_restart [0d00h00m03s] 2025-06-15T07:06:00 <INF> [WLANINI] SSID: WuTangLAN [0d00h00m03s] 2025-06-15T07:06:00 <INF> [WLANINI] Password: XXXXXXXX [0d00h00m03s] 2025-06-15T07:06:00 <INF> [WLANINI] RSSIThreshold: -75 [0d00h00m03s] 2025-06-15T07:06:00 <INF> [MAIN] WLAN config loaded, init WIFI... [0d00h00m03s] 2025-06-15T07:06:00 <INF> [WIFI] Automatic interface config --> Use DHCP service [0d00h00m03s] 2025-06-15T07:06:00 <INF> [WIFI] Set hostname to: watermeter [0d00h00m03s] 2025-06-15T07:06:00 <INF> [WIFI] Init successful [0d00h00m06s] 2025-06-15T07:06:03 <INF> [WIFI] Connected to: WuTangLAN, RSSI: -62 [0d00h00m07s] 2025-06-15T07:06:04 <INF> [WIFI] Assigned IP: 10.0.0.230 [0d00h00m10s] 2025-06-15T07:06:07 <INF> [SNTP] Time is synced with NTP Server pool.ntp.org: 2025-06-15 07:06:07 [0d00h00m11s] 2025-06-15T07:06:08 <INF> [MAIN] Device info: CPU cores: 2, Chip revision: 301 [0d00h00m11s] 2025-06-15T07:06:08 <INF> [MAIN] SD card info: Name: USD00, Capacity: 15096MB, Free: 15043MB [0d00h00m13s] 2025-06-15T07:06:10 <INF> [MAIN] Initialization completed successfully [0d00h00m15s] 2025-06-15T07:06:12 <INF> [TFLITE] Trying to load the model. If it crashes here, it ist most likely due to a corrupted model! [0d00h00m16s] 2025-06-15T07:06:12 <INF> [TFLITE] Trying to load the model. If it crashes here, it ist most likely due to a corrupted model! [0d00h00m16s] 2025-06-15T07:06:12 <INF> [LOGFILE] Set log level to ERROR [0d10h10m51s] 2025-06-15T17:16:47 <ERR> [POSTPROC] main: Raw: 01956.8307, Value: , Status: Neg. Rate - Read: - Raw: 01956.8307 - Pre: 1957.8307 [0d10h20m51s] 2025-06-15T17:26:47 <ERR> [POSTPROC] main: Raw: 01956.8313, Value: , Status: Neg. Rate - Read: - Raw: 01956.8313 - Pre: 1957.8307
Is this a known error, or did I do something wrong? Help is much appreciated. Thank you
Version
v16.0.0 (Commit: f542d84)
Logfile
[0d01h40m52s] 2025-06-17T00:19:35 <ERR> [POSTPROC] main: Raw: 01958.5594, Value: , Status: Neg. Rate - Read: - Raw: 01958.5594 - Pre: 1959.5594
[0d01h50m52s] 2025-06-17T00:29:35 <ERR> [POSTPROC] main: Raw: 74777.8888, Value: , Status: Rate too high - Read: 74777.8888 - Pre: 1959.5594 - Rate: 72818.3294
[0d02h00m52s] 2025-06-17T00:39:34 <ERR> [POSTPROC] main: Raw: 01958.5594, Value: , Status: Neg. Rate - Read: - Raw: 01958.5594 - Pre: 1959.5594
[0d02h20m52s] 2025-06-17T00:59:34 <ERR> [POSTPROC] main: Raw: 01958.5594, Value: , Status: Neg. Rate - Read: - Raw: 01958.5594 - Pre: 1959.5594
[0d02h30m52s] 2025-06-17T01:09:34 <ERR> [POSTPROC] main: Raw: 01958.5594, Value: , Status: Neg. Rate - Read: - Raw: 01958.5594 - Pre: 1959.5594
[0d02h40m51s] 2025-06-17T01:19:34 <ERR> [POSTPROC] main: Raw: 44447.8888, Value: , Status: Rate too high - Read: 44447.8888 - Pre: 1959.5594 - Rate: 42488.3294
[0d02h50m52s] 2025-06-17T01:29:34 <ERR> [POSTPROC] main: Raw: 01958.5595, Value: , Status: Neg. Rate - Read: - Raw: 01958.5595 - Pre: 1959.5594
[0d03h00m52s] 2025-06-17T01:39:34 <ERR> [POSTPROC] main: Raw: 01958.5595, Value: , Status: Neg. Rate - Read: - Raw: 01958.5595 - Pre: 1959.5594
[0d03h10m52s] 2025-06-17T01:49:34 <ERR> [POSTPROC] main: Raw: 01958.5595, Value: , Status: Neg. Rate - Read: - Raw: 01958.5595 - Pre: 1959.5594
[0d03h20m51s] 2025-06-17T01:59:34 <ERR> [POSTPROC] main: Raw: 11117.6988, Value: , Status: Rate too high - Read: 11117.6988 - Pre: 1959.5594 - Rate: 9158.1394
[0d03h40m52s] 2025-06-17T02:19:34 <ERR> [POSTPROC] main: Raw: 01958.5595, Value: , Status: Neg. Rate - Read: - Raw: 01958.5595 - Pre: 1959.5594
[0d03h50m51s] 2025-06-17T02:29:34 <ERR> [POSTPROC] main: Raw: 43111.5495, Value: , Status: Rate too high - Read: 43111.5495 - Pre: 1959.5594 - Rate: 41151.9901
[0d04h00m51s] 2025-06-17T02:39:34 <ERR> [POSTPROC] main: Raw: 41110.6978, Value: , Status: Rate too high - Read: 41110.6978 - Pre: 1959.5594 - Rate: 39151.1384
[0d04h10m52s] 2025-06-17T02:49:34 <ERR> [POSTPROC] main: Raw: 01958.5595, Value: , Status: Neg. Rate - Read: - Raw: 01958.5595 - Pre: 1959.5594
[0d04h20m51s] 2025-06-17T02:59:34 <ERR> [POSTPROC] main: Raw: 41110.6978, Value: , Status: Rate too high - Read: 41110.6978 - Pre: 1959.5594 - Rate: 39151.1384
[0d04h30m52s] 2025-06-17T03:09:34 <ERR> [POSTPROC] main: Raw: 01958.5595, Value: , Status: Neg. Rate - Read: - Raw: 01958.5595 - Pre: 1959.5594
[0d04h40m51s] 2025-06-17T03:19:34 <ERR> [POSTPROC] main: Raw: 44447.8888, Value: , Status: Rate too high - Read: 44447.8888 - Pre: 1959.5594 - Rate: 42488.3294
[0d04h50m52s] 2025-06-17T03:29:34 <ERR> [POSTPROC] main: Raw: 01958.5595, Value: , Status: Neg. Rate - Read: - Raw: 01958.5595 - Pre: 1959.5594
[0d05h00m51s] 2025-06-17T03:39:33 <ERR> [POSTPROC] main: Raw: 41110.6988, Value: , Status: Rate too high - Read: 41110.6988 - Pre: 1959.5594 - Rate: 39151.1394
[0d05h10m52s] 2025-06-17T03:49:34 <ERR> [POSTPROC] main: Raw: 01958.5595, Value: , Status: Neg. Rate - Read: - Raw: 01958.5595 - Pre: 1959.5594
[0d05h20m52s] 2025-06-17T03:59:34 <ERR> [POSTPROC] main: Raw: 01958.5595, Value: , Status: Neg. Rate - Read: - Raw: 01958.5595 - Pre: 1959.5594
[0d05h40m52s] 2025-06-17T04:19:34 <ERR> [POSTPROC] main: Raw: 01958.5595, Value: , Status: Neg. Rate - Read: - Raw: 01958.5595 - Pre: 1959.5594
[0d05h50m51s] 2025-06-17T04:29:34 <ERR> [POSTPROC] main: Raw: 46447.8988, Value: , Status: Rate too high - Read: 46447.8988 - Pre: 1959.5594 - Rate: 44488.3394
[0d06h00m51s] 2025-06-17T04:39:34 <ERR> [POSTPROC] main: Raw: 44447.8988, Value: , Status: Rate too high - Read: 44447.8988 - Pre: 1959.5594 - Rate: 42488.3394
[0d06h10m52s] 2025-06-17T04:49:34 <ERR> [POSTPROC] main: Raw: 01958.5595, Value: , Status: Neg. Rate - Read: - Raw: 01958.5595 - Pre: 1959.5594
[0d06h20m52s] 2025-06-17T04:59:34 <ERR> [POSTPROC] main: Raw: 01958.5595, Value: , Status: Neg. Rate - Read: - Raw: 01958.5595 - Pre: 1959.5594
[0d06h30m52s] 2025-06-17T05:09:34 <ERR> [POSTPROC] main: Raw: 01958.5595, Value: , Status: Neg. Rate - Read: - Raw: 01958.5595 - Pre: 1959.5594
[0d06h40m52s] 2025-06-17T05:19:34 <ERR> [POSTPROC] main: Raw: 01958.5595, Value: , Status: Neg. Rate - Read: - Raw: 01958.5595 - Pre: 1959.5594
[0d06h50m51s] 2025-06-17T05:29:33 <ERR> [POSTPROC] main: Raw: 11110.6978, Value: , Status: Rate too high - Read: 11110.6978 - Pre: 1959.5594 - Rate: 9151.1384
[0d07h00m51s] 2025-06-17T05:39:34 <ERR> [POSTPROC] main: Raw: 01958.5595, Value: , Status: Neg. Rate - Read: - Raw: 01958.5595 - Pre: 1959.5594
[0d07h10m51s] 2025-06-17T05:49:34 <ERR> [POSTPROC] main: Raw: 01958.5595, Value: , Status: Neg. Rate - Read: - Raw: 01958.5595 - Pre: 1959.5594
[0d07h20m51s] 2025-06-17T05:59:34 <ERR> [POSTPROC] main: Raw: 01958.5595, Value: , Status: Neg. Rate - Read: - Raw: 01958.5595 - Pre: 1959.5594
[0d07h30m51s] 2025-06-17T06:09:34 <ERR> [POSTPROC] main: Raw: 01958.5730, Value: , Status: Neg. Rate - Read: - Raw: 01958.5730 - Pre: 1959.5594
[0d07h40m51s] 2025-06-17T06:19:33 <ERR> [POSTPROC] main: Raw: 44447.9098, Value: , Status: Rate too high - Read: 44447.9098 - Pre: 1959.5594 - Rate: 42488.3504
[0d07h50m51s] 2025-06-17T06:29:34 <ERR> [POSTPROC] main: Raw: 01958.5940, Value: , Status: Neg. Rate - Read: - Raw: 01958.5940 - Pre: 1959.5594
[0d08h20m51s] 2025-06-17T06:59:34 <ERR> [POSTPROC] main: Raw: 01958.6118, Value: , Status: Neg. Rate - Read: - Raw: 01958.6118 - Pre: 1959.6118
[0d08h30m51s] 2025-06-17T07:09:34 <ERR> [POSTPROC] main: Raw: 01958.6118, Value: , Status: Neg. Rate - Read: - Raw: 01958.6118 - Pre: 1959.6118
[0d09h10m51s] 2025-06-17T07:49:34 <ERR> [POSTPROC] main: Raw: 01958.6249, Value: , Status: Neg. Rate - Read: - Raw: 01958.6249 - Pre: 1959.6118
[0d09h20m51s] 2025-06-17T07:59:34 <ERR> [POSTPROC] main: Raw: 01958.7334, Value: , Status: Neg. Rate - Read: - Raw: 01958.7334 - Pre: 1959.6118
[0d09h30m51s] 2025-06-17T08:09:34 <ERR> [POSTPROC] main: Raw: 01958.7556, Value: , Status: Neg. Rate - Read: - Raw: 01958.7556 - Pre: 1959.6118
[0d09h40m51s] 2025-06-17T08:19:34 <ERR> [POSTPROC] main: Raw: 01958.7722, Value: , Status: Neg. Rate - Read: - Raw: 01958.7722 - Pre: 1959.6118
[0d09h50m51s] 2025-06-17T08:29:34 <ERR> [POSTPROC] main: Raw: 01958.7765, Value: , Status: Neg. Rate - Read: - Raw: 01958.7765 - Pre: 1959.6118
[0d10h00m51s] 2025-06-17T08:39:33 <ERR> [POSTPROC] main: Raw: 01958.7856, Value: , Status: Neg. Rate - Read: - Raw: 01958.7856 - Pre: 1959.6118
[0d10h10m51s] 2025-06-17T08:49:33 <ERR> [POSTPROC] main: Raw: 01958.7875, Value: , Status: Neg. Rate - Read: - Raw: 01958.7875 - Pre: 1959.6118
[0d10h20m51s] 2025-06-17T08:59:33 <ERR> [POSTPROC] main: Raw: 67721.5247, Value: , Status: Rate too high - Read: 67721.5247 - Pre: 1959.6118 - Rate: 65761.9129
[0d10h30m51s] 2025-06-17T09:09:33 <ERR> [POSTPROC] main: Raw: 65726.5276, Value: , Status: Rate too high - Read: 65726.5276 - Pre: 1959.6118 - Rate: 63766.9158
[0d10h40m51s] 2025-06-17T09:19:33 <ERR> [POSTPROC] main: Raw: 77724.4387, Value: , Status: Rate too high - Read: 77724.4387 - Pre: 1959.6118 - Rate: 75764.8269
[0d10h50m51s] 2025-06-17T09:29:33 <ERR> [POSTPROC] main: Raw: 72727.4387, Value: , Status: Rate too high - Read: 72727.4387 - Pre: 1959.6118 - Rate: 70767.8269
[0d11h00m51s] 2025-06-17T09:39:33 <ERR> [POSTPROC] main: Raw: 72727.4158, Value: , Status: Rate too high - Read: 72727.4158 - Pre: 1959.6118 - Rate: 70767.8040
[0d11h10m51s] 2025-06-17T09:49:33 <ERR> [POSTPROC] main: Raw: 05311.8256, Value: , Status: Rate too high - Read: 5311.8256 - Pre: 1959.6118 - Rate: 3352.2138
[0d11h20m56s] 2025-06-17T09:59:38 <ERR> [POSTPROC] main: Raw: 04111.8256, Value: , Status: Rate too high - Read: 4111.8256 - Pre: 1959.6118 - Rate: 2152.2138After a manual reboot everything works fine:
Expected Behavior
Alignment setup works without having to reboot manually daily
Screenshots
Additional Context
No response