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Merge pull request #53 from diazwatson/WELDING_AREA
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Update the welding area
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Hecatron authored Jan 20, 2024
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25 changes: 13 additions & 12 deletions docs/Telegram.md
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Expand Up @@ -31,19 +31,20 @@ The following tables list our group chat channels and their purpose. Click their

For those interested in certain equipment, specialities, or hobbies.

| Channel Name | Purpose |
| ----------------------------------------------------------- | --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- |
| [Official Announcements](https://t.me/HACManchester/200496) | For example, news of members meetings, hack-the-space days, or certain outages / issues with the Hackspace or certain pieces of equipment |
| [Metalwork](https://t.me/HACManchester/200510) | Similarly, anything relating to Metalwork or our Metal workshop. |
| [Woodwork](https://t.me/HACManchester/200505) | For any chatter relating to Woodworking, or matters relating to our Wood workshop. |
| [Electronics](https://t.me/HACManchester/200517) | Anything relating to electronics in general, or our Electronics area. |
| [Visual Arts](https://t.me/HACManchester/200514) | Relating to our Visual Arts area, any of the specialities within it, or visual arts in general. |
| [3D printing](https://t.me/HACManchester/200524) | All things to do with 3D printing, or our own 3D printers. |
| [CNC](https://t.me/HACManchester/200527) | For anything related to the CNC Machines, typically the large CNC near the woodworking area. |
| [Bike space](https://t.me/HACManchester/200520) | For those with an interest in bikes, biking, or our collection of bike tools. |
| [Games Night](https://t.me/HACManchester/200539) | Board gaming & game night related chatter. |
| [Clutter Exchange](https://t.me/HACManchester/200692) | See if any other members might be interest in anything you're wanting rid of: tools, equipment, material, or anything else possibly useful. |
| Channel Name | Purpose |
|-------------------------------------------------------------|----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|
| [Official Announcements](https://t.me/HACManchester/200496) | For example, news of members meetings, hack-the-space days, or certain outages / issues with the Hackspace or certain pieces of equipment |
| [Metalwork](https://t.me/HACManchester/200510) | Similarly, anything relating to Metalwork or our Metal workshop. |
| [Woodwork](https://t.me/HACManchester/200505) | For any chatter relating to Woodworking, or matters relating to our Wood workshop. |
| [Electronics](https://t.me/HACManchester/200517) | Anything relating to electronics in general, or our Electronics area. |
| [Visual Arts](https://t.me/HACManchester/200514) | Relating to our Visual Arts area, any of the specialities within it, or visual arts in general. |
| [3D printing](https://t.me/HACManchester/200524) | All things to do with 3D printing, or our own 3D printers. |
| [CNC](https://t.me/HACManchester/200527) | For anything related to the CNC Machines, typically the large CNC near the woodworking area. |
| [Bike space](https://t.me/HACManchester/200520) | For those with an interest in bikes, biking, or our collection of bike tools. |
| [Games Night](https://t.me/HACManchester/200539) | Board gaming & game night related chatter. |
| [Clutter Exchange](https://t.me/HACManchester/200692) | See if any other members might be interest in anything you're wanting rid of: tools, equipment, material, or anything else possibly useful. |
| [Open Evening Guides](https://t.me/HACManchester/200530) | Our members volunteer to run our open evening tours. If you're interested in helping out, or just have a question about an open evening, this is the channel to pay attention to. |
| [Welding](https://t.me/HACManchester/211848 ) | For anything related to welding, or matters relating to our welding area. |

### Operations

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15 changes: 15 additions & 0 deletions docs/Workshop_Areas/Welding/Consumables.md
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# Consumables

This page includes a list of consumables for Welding.

This list is open for members to update, however changes should be sent to the welding area [co-ordinator](https://t.me/diazwatson) for approval.

If in doubt check with the welding area [co-ordinator](https://t.me/diazwatson) before buying.

## Welding

| Item | Machine / Tool | Notes |
|-------------------------|----------------------|-------|
| Welding wire 0.6mm | XTM201i Inverter MIG | |
| Welding wire 0.8mm | XTM201i Inverter MIG | |
| 20L Argon 5% Gas Bottle | | |
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31 changes: 31 additions & 0 deletions docs/Workshop_Areas/Welding/Equipment/Fume_Extraction_Unit.md
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# Fume Extraction Unit


| Image | Description |
|------------------------------------|-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|
| ![ProtectoVac Max Extractor 230](protectoVac/protoVac.png) | At the Hackspace we have one ProtectoVac Max Extractor 230 unit. This extraction unit used **only to extract fumes and particles when welding in the welding area**. |

## Characteristics

- The ProtectoVac Max is quality, low-cost, extraction unit. Designed for extraction of fumes and dust directly at the source.
- Integrated filter cleaning system removes the ongoing cost of filter disposal. The ProtectoVac Max filter can be manually cleaned, and the filtered material captured in a bin.
- 110V or 230V, powered by a powerful single-phase motor.
- Automatic stop/start available.
- 15 litre detachable dust collection chamber with handle.
- Metal pre-filter stops sparks.
- Castors for easy manoeuvrability.
- Suitable for use in the workshop, demonstrations, training bay, garage and on site.
- 2m x 50mm flexible hose with magnetic nozzle.

## Documentation

- [Product Information](protectoVac/pvacmax_pi.pdf)
- [MSDS Data Sheet](protectoVac/protectovacmax_manual.pdf)


### Risk Assessments
[Risk Assessment](https://docs.google.com/document/d/1Pf4_sP4e9LW16PtBELJbvsHrfuWLs_itcXTn2hc8TfE/edit?usp=sharing)


[Category:Equipment](Category:Equipment "wikilink")
[Category:Stubs](Category:Stubs "wikilink")
30 changes: 30 additions & 0 deletions docs/Workshop_Areas/Welding/Equipment/Welding_Machines.md
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# Welding Machines

## XTM201i Inverter MIG

| Image | Description |
|--------------------------------------|----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|
| ![XTM 201i](xtm201i/XTM201i_ISO.png) | Portable 230V Single Phase MIG Power Source Inverter Welding Machine from [Parweld](https://parweld.com/). The XTM 201i is able to cope with inputs which fluctuate by +/-15% & can be used with the majority of generators. Materials up to 4mm can be welded with ease. Synergic control provides rapid setting. Can be used in MMA, Lift TIG, MIG manual and synergic with or without GAS. Wire sizes of 0.8-1.0mm can be used with ease. |

### Characteristics

- 230V Single Phase Machine
- Synergic MIG
- Lift TIG and MMA Welding
- Compact and Portable
- 200A @ 25% Duty Cycle
- Gas or Gasless Operation Options
- 2T / 4T Trigger Latching
- Accepts 5kg (200mm) Spools
- Supplied with 3m Earth Lead

### Documentation

- [XTM201i Operator Manual ](xtm201i/XTM-161i_201i-Operator-Manual-Issue-2.pdf)

### Risk Assessments

[Risk Assessment](https://docs.google.com/document/d/1Nxx7gC6ZlFJ3FDdt4ViFRJvyCdW8pJC49f7d4CRjHVY/edit?usp=sharing)

[Category:Equipment](Category:Equipment "wikilink")
[Category:Stubs](Category:Stubs "wikilink")
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80 changes: 80 additions & 0 deletions docs/Workshop_Areas/Welding/index.md
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# About

This area is a dedicated welding area, equipped with essential tools and safety gear. Catering to both novice and
experienced welders, it offers a practical
and creative hub for welding enthusiasts within the Hackspace community.

## Location

![welding_area_plot.png](welding_area_plot.png)
Our welding area is located between the metalwork area and the visual arts area.

## Contact

| | |
|---|---|
| [Co-ordinator](https://t.me/diazwatson) | Member responsible for the area. |
| [Team](https://list.hacman.org.uk/g/Team_Welding) | List of members of the Welding Team. |
| [Forum](https://list.hacman.org.uk/c/space/welding/51) | All discussions related to with our welding area. |
| [Telegram](https://t.me/HACManchester/211848) | For anything related to welding, or matters relating to our welding area. |

## The Co-ordinator

The welding area co-ordinator is the person with these responsibilities:

- Helping members get involved in their area (making, maintenance, training, upgrading, etc.)
- Being the member’s point of contact for an area
- Coordinating decisions within that area
- Communicating activities of the area to directors and membership
- Helping organise area meetings and activities when needed

## The Welding Team

The welding area is managed by the [welding team](https://list.hacman.org.uk/g/Team_Welding). Their responsibilities
are:

- Attending team meetings
- Assisting the Board & Sub-committees when required
- General upkeep & maintenance of equipment
- Managing stock of consumables and procuring more when necessary
- Managing training resources & member inductions

## Inductions [TBC]

...

## Safety

Safety is one of our top priorities at the Hackspace. In the welding area, we provide Personal Protective
Equipment (PPE) for members to use and also have clear instructions and safety rules prominently displayed.

These guidelines are there for everyone's protection and must be followed at all times when using the workshop facilities.
Ensuring a safe and responsible working environment is crucial for all members.

???+ warning

If you find any PPE is missing or damaged please contact [The Welding Team](https://list.hacman.org.uk/g/Team_Welding) asap via [Telegram](https://t.me/HACManchester/211848).

Due to the nature of welding it is common to find members using the equipment that requires PPE.
As such we recommend that all members within woodwork wear the appropriate PPE whenever equipment is being used.

### PPE available in the welding area

- Goggles
- Ear Defenders
- Leather Aprons
- Welding/Grinding masks
- Welding/Grinding gloves
- Welding apron (Provided by the space)

???+ note

You are free to bring your own PPE equipment, however it MUST be suitable for the task at hand.

### PPE you must have

- P3 Respirator such as [option1](https://www.amazon.co.uk/dp/B01B6CT66E?psc=1&ref=ppx_yo2ov_dt_b_product_details), [option2](https://www.screwfix.com/p/jsp-force-8-medium-mask-respirator-with-press-to-check-filters-p3/1863f), [option3](https://www.screwfix.com/p/gvs-spr501-medium-large-half-mask-respirator-p3/6922g)

???+ warning

When attending to induction or when working in the welding are you MUST bring your own P3 respirator.
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